Best in Innovation • Best In Performance • Best In Quality • Best In Price • Best In Warranty
PerMix Perfects Mayonnaise Production
So you have it as a reference, here is some info in regards to production.
The PVC-500 which will produce a 125 gallon batch every 8 to 12 minutes depending on type of mayo. The main unit is nicely equipped enough to complete the task. The options are mostly if you want to semi-automate the ingredients further, but not needed. With this size you will do two 55 gallon drums every 12 minutes, or a pallet every 24 minutes. Totaling 3 pallets every hour or 24 pallets a day, which
there are 22 pallets in a truckload. These times take into consideration loading & discharge also. A truck load full of mayo is typically between $15,000 to $18,000 in value for an economical brand and higher in a premium brand, pulling in up to $22,000 a truckload. A small manufacturer with a small customer list will do 2 trucks a week. Medium size facility will do 4-6 trucks a week of just mayonnaise. When I calculate ROI, it is always on 2 trucks a week for the PVC series. Also, just more info, in a normal production facility that does not process under vacuum, they have an average of 8 drums per truck that “break” and are bad. “Breaking” is when the mayonnaise goes to packaging and the oil separates and floats on top. That is called “breaking” and is not usable.
A single PVC-1000 can do 2 truckloads a day, and so on.
So, when you take a look at ROI, it is between 3 to 5 months, sometimes 2 months Mayo is the main
base for many salad dressings such as Thousand Island, Blue Cheese, Creamy Italian, and more…
PerMix’s Approach To Mayonnaise Production Benefits
Increase Mayonnaise Production
Depending on size, you can make from 1 truckload of mayonnaise per day (88 drums / 22 skids) to 8
truckloads per day with just one unit. Various models are available to meet demands.
Decrease Mayonnaise “Breaking”
Eliminate “breaking” and lower the cost of rejects & reworks. Our “All-In-One” vacuum mixer processor
allows for maximized production with decreased risk of bad batches.
PerMix’s ability to engineer our universal vacuum mixer processor allows for decreased labor, allowing
for a quick ROI.
Ease of Use
Mayonnaise production made easy with our “All-In-One” design, simplifying production.
Extended Shelf Life
Shelf life is everything when we talk about profit margins and with the use of vacuum, shelf life is
maximized as well as food safety protocols. Something your SQF Practitioner will love.
Batch control is maximized as the “All-In-One” concept minimizes inconsistencies in batch processing and allows for better control.
PerMix PVC Universal Emulsifying Mixer Sizing
PerMix Vacuum Homogenizer Mayonnaise Production system was designed for the production of mayonnaise, sauces, soups, and dressings. Mayonnaise production is rated at 1,000kg / hour with our system.
From soups, sauces, dressings, & ketchup, to mayo, this until can handle it all. Since 1954 PerMix has been engineering sustainable solutions for the mixing needs of the industry while keeping value and quality in mind, ensuring a quick ROI of our customers compare to other competitors.
PerMix Mayonnaise Production Line that can produce up to 1,000kg of mayonnaise per hour. The complete line is designed to produce up to 1,000kg of mayonnaise per hour with a production crew of just 2 people.